Steam Coils
Installation and Important Instructions
Steam coils need to be installed with proper guidelines. You can even take help of a professional
for the best effect.
If you are thinking of installing steam coils, the guidelines
given below can help
you. These guidelines are specifically tailored to meet all your
requirements.
However, you still need to get help from an experienced and qualified
professional in order to perform the installation process. You also need to take help of certain protective
equipment including steel toe boots and safety glasses. Always remember that steam can be seriously harmful to
your body even at low pressure. The injuries can even be fatal. Hence, make doubly sure the steam coils system
is in ‘off’ mode or all the components have been isolated prior to starting with the work.
a) The instructions on the
package:
Make sure you carefully go through all the instructions given
below:
· All heat craft coils are tested by factory, analyzed and packaged
carefully
· There may be some possibility of coil damage once these are out of the factory. Hence,it
is very important to analyze shipping damage when you receive the coils
· Make note of all missing or damaged items on the freight bill.
b) Mounting:
It is necessary to mount steam coils properly. This facilitates
prevention of water hammer. The process will also prevent your coils from freezing and corrosive elements from
being accumulated in the tubes.
c) Installation:
There are several steps to follow in order to make sure that you
have installed the steam coils properly. Follow the steps given below:
· Remove the coil from the shipping package carefully. This will prevent any damage to the
finned surface area. In case, you happen to damage fins accidentally, you can easily straighten these via using
a good fin comb.
· It is necessary to clean the coil with coil cleaner available on the market prior to
installation process.
· Mouth the coil properly in order to make sure that the condensate drainage is
positive.
· Make sure you maintain proper clearance between the coil as well as other structures including
the filter racks, fan, transition areas etc.
· You need to focus on using vacuum breakers on every coil. Almost all steam traps need a
positive type of differential in pressure in order to provide good force the condensate via the valve seat. In
case, the pressure of coil drops below atmospheric level the difference of the pressure across the valve becomes
negative. This will stop condensate from draining. The situation can result in serious damage or coil failure
due to freezing and corrosion.
· Make sure you trap each coil separately. The differences created in pressure from every coil
can result in bad performance of coil and any possible damage.
· You need to focus on providing an air vent for every coil. Make sure that the coil is at its
highest location.
· All steam supply lines should be drained of condensate.
· The condensate return piping must be of the same size as the return connection of the coil
from the outlet towards the steam trap.
· Once you install the coil, you need to pressurize it to 100 psig with dry
nitrogen.
All field brazing and welding need to be performed with the help of supreme quality
materials.
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